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Sistemas de soldadura por láser

AMADA WELD TECH ofrece una gama completa de sistemas semiautomatizados llave en mano para soldadura por láser, que constituyen el camino más rápido desde el concepto de una aplicación hasta la plena producción.

Para que tengan éxito, unos procesos de fabricación por láser dependen en gran medida de la integración adecuada de un sistema láser.  Los diseñadores tienen que desarrollar sistemas en los que el movimiento, el láser, el software y las herramientas funcionen correctamente y se integren en un conjunto que facilite el flujo del proceso deseado. La combinación de todos estos elementos puede resultar complicada, a lo que se suma el hecho de que muchos integradores no entienden los láseres y es posible que tengan que depender del fabricante del láser para poder integrarlo en el sistema. Posteriormente, si se produce un problema, o si hay que hacer cambios para ajustar el sistema a un nuevo producto, el integrador no puede modificar ni reparar el sistema láser.

AMADA WELD TECH no se limita a fabricar soldadores láser, sino que también diseña e integra sistemas láser y ofrece a los diseñadores un servicio único para la integración de sistemas. Esto incluye la comprobación interna de muestras del proceso para garantizar que el sistema hace el trabajo especificado, así como responder a preguntas detalladas sobre las aplicaciones.

Productos

Jupiter Advanced Laser Welding System for medical device welding

Our Jupiter advanced laser welding system for medical device welding is based on our largest modular platform and suitable for welding parts up to 1400mm long. This reliable production system is cleanroom compatible and suitable for several medical applications, such as welding stent placing devices, welding sensors, welding CCTV camera housing and more. Data logging and traceability according to FDA standards is included and multiple automation modules can be integrated upon request.


Specifications

150W QCW fiber laser (1500W peak) for welding steel and Titanium
XYZ and rotary axis for welding long cylindrical parts (stents, catheters, hypotubes, etc.)
Accuracy standard <=20 microns down to <=2,5 microns for advanced drive systems
Baseplate and bridge/ gantry standard aluminum with steel. For increased accuracy granite versions available 
Aerotech motion stages, standard servo with ball screw. For increased accuracy linear motor stages are available
Product tooling with quick release functionality


 

Jupiter Glovebox Laser Welding System for Medical Implantable Devices (MID’s)

Pacemakers, defillibrators, heart rhythm monitors and cochlear implants require a perfect hermetic seal. Our Jupiter Glovebox Laser Welding Systems for Medical Implantable Devices (MID’s) are designed together with our customers. Providing a controlled and regulated gas atmosphere ensures the perfect environment for the weld process and the internal atmosphere of the welded part. Position Based Firing (PBF), better known as Synchronizing Position Synchronized Output (PSO) enables weld pulses to be spaced at regular spacing, independent of the four- or five axis motion programmed. This ensures regular heat input in sensitive areas, like sharp corners of the titanium shells. AMADA WELD TECH’s Glovebox Laser Welding systems offer a safe environment for the parts as well as the operator.


Specifications

ntegrated laser, motion and environmental controls
Systems ensure a reliable weld spot overlap and a superior hermetic seal
Several laser types can be integrated, including Pulsed Nd-YAG, Pulsed fiber and CW fiber lasers
Optimized Titanium dust deposition reduction by means of laser and process settings optimizing
Several sizes  and configurations available (2, 3 or 4 gloves)
Precise control of moisture, pressure and gas composition
Full datalogging in all relevant process parameters
Parts picking and parts clamping possible
Automatic weld seam detection and alignment
Future Proof Windows 10 environment

Jupiter Laser Welding System for battery tab welding

Our Jupiter Laser Welding System for battery pack welding is a semi-automatic production system for welding high-quality battery modules for applications like power tools, aerospace, military and automotive battery modules. It can be equipped with several lasers up to 1 kW, a laser weld head with fixed optics or a galvo (scanner).  Providing a motorized XY table and a motorized Z-axis, focusing on the parts and positioning of the parts is easy. Allows for battery modules about 300x300x300mm with typical weights up to 20 kg and is suitable for thin- to medium thickness battery tabs in nickel, Hilumin, aluminum, copper and brass (300 to 500 micron thickness upper limit dependent on material and design).


Specifications

Fully enclosed laser welding system  for battery tab welding
Class I, safe to operate in a normal production environment
500W average power fiber laser in the Near Infra-Red (NIR) wavelength range
Manual operated front door for manual loading
Automatic operated side door for robot loading
Integrated Combustion Suppression unit (CSU) to safeguard the system and operator
Integrated downholder for maximum joint quality and process traceability
Outcoupling optics (laser weld head) with fixed optics or galvo (scanner)
Motorized XY table and motorized Z-axis for positioning and focusing on the parts
Integrated shielding gas delivery
Integrated fume extraction
PLC control for easy of usage and reliability in production environments


Soluciones personalizadas

Envíe su muestra a uno de nuestros centros tecnológicos de Europa para que la evaluemos. Luego determinaremos qué solución es la más adecuada para sus necesidades. AMADA WELD TECH ofrece pruebas de viabilidad y asesoramiento sobre aplicaciones.

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