Strand Welding

Stranded wire welding is ideally suited for stranded tinned wires. It applies an even, intense and massive compression. When compared to ultrasonic compacting, the surface of a resistance welding wire is even and not curled.

Typical applications are sensors in the electronics industry, Y connectors in the solar and automotive industries and enamelled wires for motor and high frequency.

AMADA WELD TECH has acquired extensive knowledge in strand welding and can offer a wide range of applications. We can provide solutions for your specific applications to join cables with large dimensions, mostly found in the automotive industry.

This two-step process consists of compacting and brazing. One proven application is a so-called intelligent battery sensor which allows battery power management. The result is a robust and very strong joint that has a perfect electrical connection over the lifetime of the product. The cable is contacted directly to the sensor tab without any additional parts.

Typical Strand Welding Applications

Benefits of Strand Welding:

Evenly compacted compression, no individual strands in compacted area
Wire surface remains even and does not curl
Perfectly and repeatedly meets the specific welding requirements for sensors, Y connectors and enameled wires

For more information and other applications, visit the compacting information page.

Compacting

Strand Welding Products

Mid & High Frequency Inverter Power Supplies

IS-Q Series - Inverter Power Supply (formerly known as ISQ Series)
IPB-5000A - Inverter Power Supply
IS-300A - Inverter Spot Welder
HF-2700A, HF-2500A - High Frequency Inverter Spot Welding Power Supply (formerly known as HF27, HF25)
HF2 High Frequency Inverter Spot Welding Power Supply
IS Series - Mid-Frequency Inverter Weld Controls
DC-H3000A - High Duty DC Spot Welding Power Supplies (formerly known as DC2013-T)
DC-H6000A - High Duty DC Spot Welding Power Supplies (formerly known as m31 SMART Series)

Motorized Weld Heads

FM-025A - High Precision Weld Head (formerly known as MFP25)
FM-060A - Low Force Weld Head (formerly known as MFP60)
70 Series - Servo Motor Driven Weld Head
WH-L Series - Precision Weld Heads (formerly known as LH Series)
Universal Spot Welding Heads

Capacitive Discharge Welding Power Supplies

CD-V - High Value Capacitive Discharge Welder
CD-A - Advanced Capacitive Discharge Welder

Linear DC Power Supplies

MDA-10000A - Linear DC Weld Controls
UB-Series - Linear DC Spot Welding Control with Built‑in Monitor (formerly known as DC29)
UB-500A Low Power Linear DC Spot Weld Control (formerly known as UB29)
DC-L0600A and DC-L1000A Series Linear DC Resistance Welding Power Supply (formerly known as DC613T and DC1013T Series)

Manual/Pneumatic Weld Heads

F120, F160, FD120 - Spot Welding Heads for Automation
FP200, FP5 - High Force Spot Welding Heads for automation
M60, M200 - Weld Heads for Automation
TL-80B, TL-180B Series Thinline Weld Heads (formerly known as 80, 180 series)
LT-050B Series Light Force Microwelding Head (formerly known as 50 series)
Universal Spot Welding Heads

Electromagnetic Weld Heads

320 Series Low Force Electronic Weld Head

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