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EM Series LCD/TFT & PDP Production & Repair Constant Heat Systems (formerly known as Emerald)
AMADA WELD TECH offers a full product line of LCD/ PDP Bonding and Repair Systems. The EM Series is designed for a wide variety of TAB and Flex sizes and can handle panel sizes ranging from 1" up to 65". The EM system is highly flexible and can be used for ACF tacking, ACF Final Bonding and Hot Bar soldering. EM systems have a flipper X-Y-Z-Phi module for accurate positioning. Multiple thermode dimensions are available and a quick connect block enables fast and easy thermode change. The system can be extended with an upgrade package for the high precision motorized bonding head. We also have seveveral modules, such as screen splitter function with PC, manual or automatic interposer system which can be added to the standard system.
Key Features EM Series LCD/TFT & PDP Production & Repair Constant Heat Systems
- Supporting all TAB/Flex sizes and almost all LCD/PDP panels
- FIne pitch alignment
- ACF tacking, Heat-Seal bonding
- Hot Bar Reflow Soldering all in one system
- Dual look-up cameras for alignment and track & marker recognition
- Constant heat bonding technology with temperature controller and programmable timer
- High precision pneumatic bonding head ensures consistent process results
- Optional 1" to 6" panel support
| TAB sizes minimum L x W mm | 8 x 5 | ||||
|---|---|---|---|---|---|
| Tab sizes maximum L x W mm | 150 x 66 | ||||
| Chip (COG) sizes minimum L x W mm | 5 x 1 | ||||
| Chip (COG) sizes maximum L x W mm | 50 x 10 | ||||
| Flex sizes minimum L x W mm | 8 x 5 | ||||
| Flex sizes maximum L x W mm | 150 x 50 | ||||
| Customized shapes and sizes out of min/max on request | |||||
| Thermode (Hot Bar) type | Metal Constant Hot Bar | ||||
| Thermocouple type | K-type | ||||
| Temperature controller | Constant Heat Temperature Controller | ||||
| Air supply | 6 - 8 bar, dry & filtered air | ||||
| Power requirements | 16A, 230 VAC, 50/60 Hz - 16A, 110 VAC, 50/60 Hz (Hot Bar < 60 mm) | ||||
| Operating temperature | 15 - 40 °C | ||||
| BONDING HEAD SPECIFICATIONS | |||||
| Force range | SH500 | PH500 | SH1250 | PH1250 | BH2500 |
| Head actuation method | Pneumatic | Motorised | Pneumatic | Motorised | Pneumatic |
| Bonding force | Adjustable | Programmable | Adjustable | Programmable | Adjustable |
| Force range (N) | 40-500 | 250-1250 | 20-2500 | ||
| Hot Bar stroke mm | 50 | ||||
| Hot Bar sizes L min - L max mm | 4-150 | ||||
| W min - W max mm | 1-5 | ||||
| WEIGHT & DIMENSIONS | |||||
| Dimensions EM-C025A : HxWxD (mm) | 2050 x 1200 x 900 | ||||
| Weight | 600 kg | ||||
| Panel sizes | 25.4 - 635 mm diagonal | ||||
| Product handling standard / optional | EM-P025A / EM-P045A or EM-P065A | ||||
| Dimensions EM-C045A : HxWxD (mm) | 2050 x 2250 x1405 | ||||
| Weight | 650 kg | ||||
| Panel sizes | 25.4 - 1143 mm diagonal | ||||
| Product handling standard / optional | EM-P045A / EM-P065A | ||||
| Dimensions EM-C065A : HxWxD (mm) | 2050 x 3050 x1705 | ||||
| Weight | 650 kg | ||||
| Panel sizes | 25.4 - 1651 mm diagonal | ||||
| Product handling standard | EM-P065A |
Customized Solutions
Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. AMADA WELD TECH offers feasibility testing and application consulting.