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EM Series LCD/TFT & PDP Production & Repair Pulsed Heat Systems (formerly known as Emerald)
AMADA WELD TECH offers a full product line of LCD/ PDP Bonding and Repair Systems. The Emerald Series is designed for a wide variety of TAB and Flex sizes and can handle panel sizes ranging from 1" up to 65". The EM Series LCD/TFT & PDP Production & Repair Pulsed Heat Systems is highly flexible and can be used for ACF tacking, ACF Final Bonding and Hot Bar soldering. EM Series LCD/TFT & PDP Production & Repair Pulsed Heat Systems have a flipper X-Y-Z-Phi module for accurate positioning. Multiple thermode dimensions are available and a quick connect block enables fast and easy thermode change. The system can be extended with an upgrade package for the high precision motorized bonding head. We also have seveveral modules, such as screen splitter function with PC, manual or automatic interposer system which can be added to the standard system.
Key Features EM Series LCD/TFT & PDP Production & Repair Pulsed Heat Systems
- Supporting all TAB/Flex sizes and almost all LCD/PDP panels
- FIne pitch alignment
- ACF tacking, Heat-Seal bonding andHot Bar Reflow Soldering all in one system
- Dual look-up cameras for alignment and track & marker recognition
- Reliable process control, based on proven technology of the Uniflow power supply
- High precision pneumatic bonding head ensures consistent process results
- Optional 1" to 6" panel support
| TAB sizes minimum L x W mm | 8 x 5 | ||||
|---|---|---|---|---|---|
| Tab sizes maximum L x W mm | 150 x 66 | ||||
| Chip (COG) sizes minimum L x W mm | 5 x 1 | ||||
| Chip (COG) sizes maximum L x W mm | 50 x 10 | ||||
| Flex sizes minimum L x W mm | 8 x 5 | ||||
| Flex sizes maximum L x W mm | 150 x50 | ||||
| Customised shapes | Customised shapes and sizes out of min/max on request | ||||
| Thermode (Hot Bar) type | Thermo-plane Thermode | ||||
| Thermocouple type | K-type | ||||
| Temperature controller | Uniflow power supply | ||||
| Air supply | 6 - 8 bar, dry & filtered air | ||||
| Power requirements | 16A, 230 VAC, 50/60 Hz - 16A, 110 VAC, 50/60 Hz (Hot Bar < 60 mm) | ||||
| Operating temperature | 15 - 40 °C | ||||
| Panel sizes | 25.4 - 635 mm diagonal | ||||
| Product handling standard / optional | PHS-25 / PHS 45 or PHS-65 | ||||
| DImensions EM-P045A: HxWxD (mm) | 2050 x 2250 x1405 | ||||
| Weight | 650 kg | ||||
| Panel sizes | 25.4 - 1143 mm diagonal | ||||
| Product handling standard / optional | PHS-45 / PHS-65 | ||||
| Dimensions EM-P065A: HxWxD (mm) | 2050 x 3050 x 1705 | ||||
| Weight | 650 kg | ||||
| Panel sizes | 25.4 - 1651 mm diagonal | ||||
| Product handling standard | PHS-65 | ||||
| BONDING HEAD SPECIFICATIONS | |||||
| Force range | SH500 | PH500 | SH1250 | PH1250 | PH2500 |
| Head actuation method | Pneumatic | Motorised | Pneumatic | Motorised | Pneumatic |
| Bonding force | Adjustable | Programmable | Adjustable | Programmable | Adjustable |
| Force range (N) | 40-500 | 250-1250 | 20-2500 | ||
| Hot Bar stroke mm | 50 | ||||
| Hot Bar sizes L min - L max mm | 4-150 | ||||
| Hot bar sizes W min - W max mm | 1-5 | ||||
| Temperature range Idle | 25 to 100 °C | Heat | 60 to 600 °C | ||
| Temperature range Baseheat | 25 to 300 °C | Heat Extended Range | 60 to 999 °C | ||
| Temperature range Preheat | 60 to 300 °C | Postheat | 25 to 600 °C | ||
| Time period (in 0,1 sec increments) Base Heat | 0 to 99.9 seconds | Rise to Heat Time | 0 to 9.9 seconds | ||
| Time period (in 0,1 sec increments) Rise to preheat time | 0 to 9.9 seconds | Heat | 0.1 to 99.9 seconds | ||
| Time period (in 0,1 sec increments) Preheat | 0 to 99.9 seconds or continuous | Postheat | 25 to 600 °C | ||
| Communication ports | RS-232, RS-485 | ||||
| WEIGHT & DIMENSIONS | |||||
| Dimensions EM-P025A : HxWxD (mm) | 2050 x 1200 x 900 | ||||
| Weight | 600 kg |
Customized Solutions
Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. AMADA WELD TECH offers feasibility testing and application consulting.