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Resistance Welding Systems

With over 100 years of experience in resistance welding, AMADA WELD TECH offers a wide range of standard resistance welding equipment, application support, research and development, in-house engineering and a global service network. This enables us to build resistance welding systems developed as turnkey solutions to make your daily operation efficient. We are committed to delivering standard and customized solutions that meet your needs and to providing added value in your working environment.

Customized solutions designed for you

AMADA WELD TECH combines the knowledge from its in-house design department with the expertise in its in-house application and research labs when screening your application for feasibility. We can help you to get your ideas on paper or visualize your thoughts, while ensuring that your design remains totally confidential. You can take advantage of maximum process stability and excellent reproducibility with our reliable and proven resistance welding systems.

AMADA WELD TECH has a proven track record of successfully delivering this type of systems as fully or semi-automated units. Typical applications include hard metal saw blade welding, stranded wire compacting, hot crimping of wire connectors. The automation can be in the form of circular multi-position indexing tables, carthaginian XYZ axis systems and flexible robot handling. In addition, AMADA WELD TECH offers design expertise, technical knowledge and optimum solutions for system builders specialized in integrating weld modules into fully automated production lines.

Hot Crimping Systems

AMADA WELD TECH's Hot Crimping systems combine welding equipment, expertise on resistance welding and hot crimping balancer handling systems. The handling system enables the positioning of the weld head with transformer above your product, the handling is extremely easy and secure. This stand-alone system with fully automatic process control and manual (un-) loading of the part is a simple yet flexible solution.

 

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Jupiter Resistance Welding System for battery module welding

Our Jupiter Resistance Welding system for battery pack welding is a semi-automatic production system for welding high-quality battery modules for automotive applications (and other applications like power tools, aerospace and military battery modules, etc.). Using a parallel gap joint for welding battery tabs to batteries, the weld heads create repeatable and reliable joints.

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Jupiter Resistance Welding Systems for multiple stranded wires

This Jupiter Resistance Welding system is developed for welding multiple stranded wires. It has a motorized wire compacting module and is the perfect system for wire compacting, copper wire welding, welding electrical coils and electrical motors. Using a pneumatic actuated weld head for high force enables a stable weld.

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Jupiter Resistance Welding Systems for sensor welding

By integrating our industry-leading weld process control, the Advanced Welding System of the 3rd generation (AWS3), our Jupiter Resistance Welding System is perfectly suited for welding high quality automotive sensors, actuators and safety related components. The standard configuration for this type of applications includes pincer weld heads, a multi-position rotary table and weld force & stroke measurements.

 

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Jupiter Robotic Resistance Welding Systems

This semi-automatic production system for welding high-quality (automotive) leadframes, (hybrid) power electronics and electrical motors is build on our Jupiter modular platform. AMADA WELD TECH integrated a robot for parts handling. Upon the design of the system, a robot can be chosen to hold, handle and/or manipulate either the parts or the weld head.

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Saw Blade Welding Systems

The Jupiter Saw Blade Welding system from AMADA WELD TECH is a versatile and accurate welding system to weld hard metal parts on band saws. The welding system has a modular setup and enables to weld a wide variety of hard metal tip (Tungsten Carbide) shapes. A vision system inside the machine ensures accurate placement of each individual hard metal tip.

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Customized Solutions

Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. AMADA WELD TECH offers feasibility testing and application consulting.

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