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Jupiter Resistance Welding System for battery module welding
Experience the power of our Jupiter Resistance Welding System for Battery Welding? It’s a state-of-the-art, semi-automatic production solution. Designed to weld battery packs for automotive, home energy storage, power tools, electrical vehicles, specialized power packs and military battery modules. Our highly configurable system utilizes a parallel gap joint technique to weld battery tabs, ensuring consistent and reliable joints every time. The Jupiter RWS turns individual components into a customised system.
To customise a Jupiter RWS to your requirements, plenty of options are available: Multiplexed Weld Heads, Rotation axis, Inline transport system, Label printer for NOK information, Vision, Datacom to MES or data base, Manual or fixed QR code scanner, Automatic jig recognition, Door or safety light screen, Micro-TIG Touch Retract, Robot product handling, water cooling unit and fume extraction.
Specifications Jupiter Resistance Welding System for battery module welding
- Weld process control by AWS3 - Advanced Welding System
- Multiplexed weld heads for increased output
- Optional pneumatic or motorized actuated weld heads
- Motorized XY system for parts movement
- Optional spring module for welding difficult materials (like copper battery tabs)
- Barcode scanner for part identification
- Integrated weld fume extraction
- Integrated Combustion Suppression Unit (CSU) for optimized safety
- Data logging
- MES communication
- PLC control
| Welding Model Specifications | AWS3 motorized | AWS3 pneumatic | |
|---|---|---|---|
| Motor control | Yes | No | |
| Current | 10 kAmp | 10 kAmp | |
| Transformer | IT-60x 59,7kVA at 50% duty cycle | IT-60x 59,7kVA at 50% duty cycle | |
| Weld head parallel gap | MF-250A, MF-400A | FD120, FD160 | |
| Vertical movement | Servo weld head | Pneumatic or linear servo axis | |
| Force control | Force control | Yes, proportional valve | |
| Weld monitoring | Weld monitoring | Yes, proportional valve | |
| Weld monitoring | Yes | Yes | |
| Displacement | Yes, servo | Yes, digital displacement sensor | |
| Force measurement | Yes, servo | Yes, load cell | |
| Axex Specifications | X-axis | Y-Axis | Z-axis |
| Stroke | 430 mm | 350 mm | 180 mm |
| Repeatability | ± 6 μm | ± 6 μm | ± 20 μm |
| Velocity | 300 mm/s | 300 mm/s | 190 mm/s |
| Option | Rotary R-axis | Rotary R-axis | Rotary R-axis |
| Static repeatability | 0.05 º | 0.05 º | 0.05 º |
| Rotational frequency | 66 º/s (11 rpm) | 66 º/s (11 rpm) | 66 º/s (11 rpm) |
| Dimensions HxWxD (mm) | 2013 x 1110 x 1110 (excl. chiller & fume extraction unit) | ||
| Weight | ± 600 kg (depending on options) |
Customized Solutions
Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. AMADA WELD TECH offers feasibility testing and application consulting.