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Jupiter Resistance Welding System for battery module welding

Experience the power of our Jupiter Resistance Welding System for Battery Welding? It’s a state-of-the-art, semi-automatic production solution. Designed to weld battery packs for automotive, home energy storage, power tools, electrical vehicles, specialized power packs and military battery modules. Our highly configurable system utilizes a parallel gap joint technique to weld battery tabs, ensuring consistent and reliable joints every time. The Jupiter RWS turns individual components into a customised system.

To customise a Jupiter RWS to your requirements, plenty of options are available: Multiplexed Weld Heads, Rotation axis, Inline transport system, Label printer for NOK information, Vision, Datacom to MES or data base, Manual or fixed QR code scanner, Automatic jig recognition, Door or safety light screen, Micro-TIG Touch Retract, Robot product handling, water cooling unit and fume extraction.

 

 

Specifications Jupiter Resistance Welding System for battery module welding

  • Weld process control by AWS3 - Advanced Welding System
  • Multiplexed weld heads for increased output
  • Optional pneumatic or motorized actuated weld heads
  • Motorized XY system for parts movement
  • Optional spring module for welding difficult materials (like copper battery tabs)
  • Barcode scanner for part identification
  • Integrated weld fume extraction
  • Integrated Combustion Suppression Unit (CSU) for optimized safety
  • Data logging
  • MES communication
  • PLC control
Welding Model Specifications AWS3 motorizedAWS3 pneumatic
Motor control YesNo
Current 10 kAmp10 kAmp
Transformer IT-60x 59,7kVA at 50% duty cycleIT-60x 59,7kVA at 50% duty cycle
Weld head parallel gap MF-250A, MF-400AFD120, FD160
Vertical movement Servo weld headPneumatic or linear servo axis
Force control Force controlYes, proportional valve
Weld monitoring Weld monitoringYes, proportional valve
Weld monitoring YesYes
Displacement Yes, servoYes, digital displacement sensor
Force measurement Yes, servoYes, load cell
Axex Specifications X-axisY-AxisZ-axis
Stroke 430 mm350 mm180 mm
Repeatability ± 6 μm± 6 μm± 20 μm
Velocity 300 mm/s300 mm/s190 mm/s
Option Rotary R-axisRotary R-axisRotary R-axis
Static repeatability 0.05 º0.05 º0.05 º
Rotational frequency 66 º/s (11 rpm)66 º/s (11 rpm)66 º/s (11 rpm)
Dimensions HxWxD (mm) 2013 x 1110 x 1110 (excl. chiller & fume extraction unit)
Weight ± 600 kg (depending on options)

Customized Solutions

Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. AMADA WELD TECH offers feasibility testing and application consulting.

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